Tag Archives: shaft machining

China Professional Custom Precision Machining Fabrication Machinery Parts Core Air Shaft Gear Pin Coupling gear coupling

Product Description

HangZhou CHINAMFG Precision Industry Co.,Ltd

 

The company has owned IS0 9001 (International Quality Management) system certification, ISO14001 (International Environmental Management) system certification, IATF16949 (International Automotive Task Force) system certification and EN15085-2 (Railway applications-Welding of railway vehicles and components) system certification. We have an experienced management team and a group of high-quality talents. 

 

Our advantages are as below.

  1. Core Value: Integrity + Quality;
  2. Rich Experience: Since the year of 2001;
  3. Technical Engineer: 36 Staffs;
  4. Quality Engineer: 18 Staffs;
  5. Company Certificate: ISO 9001, ISO14001, ITAF 16949, EN 15085-2;
  6. Strong Capacity: Up to 100k pieces per day;

 

Factory Description and Service Content
PRODUCTION LINE:  Metal stamping, Laser cutting, Sheet metal, Welding, Spraying, Electrophoresis, Assembly.
MATERIAL:  Carbon steel, Stainless steel, Aluminum, Copper, Brass, Bronze, Customized.
PROCEDURES:  Blanking, Punching, Bending, Cutting, Milling, Dilling, Tapping, Riveting, Welding, Assembling, Packing.
TOLERANCE:  +/- 0.01mm
FINISH:  Powder, Spraying, Sand Blasting, Electroplating, Electrophoresis, Anodizing, Passivating, Customized.
COLOR:  Natural, Conversonial, Silver, Grey, Black, White, Red, Blue, Green, Yellow, Matte, Glossy, Customized.
SYSTEM CERTIFICATION:  ISO 9001, ISO 14001, ITAF 16949, EN 15085-2.
APPLICATION:  Automobile, Communication, Electrical, Electronics, Rail transit, Equipment manufacturing etc.
MOQ:  1,000 Pcs ~ 5,000 Pcs
MOULD COST:  500 USD ~ 5,000 USD
UNIT PRICE:  0.05 USD ~ 5.00 USD
PACKING:  Paper Bag, Plastic Bag, PE Bag, Carton Board, Carton Box, Plywood case, Wooden Case, Pallet.
MPQ:  50 Pcs ~ 200 Pcs
LEAD TIME:  15 Work Days ~ 25 Work Days
TRADE TERM:  EXW, FOB, CFR, CIF, DDU, DDP.
PAYMENT METHOD:  T/T, L/C, Western Union, Money Gram, PayPal, Ali Pay.

 

Workshop Inner View

System Certificate

 

Production Line View 

Metalworking products are very important component in industrial field, It is widely accepted for its stable performance and affordable price.
Especially in the field of Automobile, Communication, Electrical, Electronics, IT, Equipment Manufacturing, Rail Transit and Construction etc.

We committed to provide our customers with excellent products and cater to their demand solutions with lower costs and highly efficiency. Please feel free to contact us, we are looking CHINAMFG to our further cooperation. We treat every customer sincerely and take every project seriously.

 

 

FAQ:

1. Why business with CHINAMFG Precision Co., Ltd?
Our mission is to provide unparalleled product quality with very best prices for customer to be more competitive in their market, and to enhance their business growth.

2. Are the products available for selling from your Product Display Area?
All Products displayed were made before for other customers with their copy right. We only supply parts according to customer’s specific requirements or with samples offered other than prompt goods.

3. How to get your quotation?
Please provide your 2D / 3D drawings to us to evaluate for our exclusive price. All Products are manufactured to custom requirements and specifications.

4. What’s your production leadtime?
The delivery time is usually 15 ~ 25 days, but the actually time needs to be determined according to the drawings / samples provided.

5. How to guarantee the products quality?
We are ISO certified and will comply any quality level requirement for specific items. Additionally, our in-house team inspect and test random samples prior to shipment. Quality certification is available CHINAMFG request to our customers.

 

flange coupling

Selection of Gear Couplings for Specific Applications

Choosing the appropriate gear coupling for a specific application involves considering several factors to ensure optimal performance and reliability. Here are the key steps in the selection process:

  1. Identify Application Requirements: Understand the specific requirements of the application, including the torque and speed requirements, operating conditions, and the amount of angular and axial misalignment expected in the system.
  2. Calculate Torque and Speed: Determine the required torque and speed ratings for the gear coupling based on the power transmission needs of the application. Consider both peak and continuous torque requirements.
  3. Consider Misalignment: Evaluate the amount and type of misalignment that the gear coupling needs to accommodate. Different gear coupling designs have varying degrees of misalignment capabilities, so it’s essential to choose one that can handle the expected misalignment in the system.
  4. Check Space Constraints: Consider the available space for installing the gear coupling. Some applications may have limited space, requiring compact or specially designed couplings to fit properly.
  5. Assess Environmental Conditions: Determine if the application involves exposure to extreme temperatures, corrosive substances, or other harsh environmental factors. Select a gear coupling made from materials that can withstand the specific environmental conditions.
  6. Consider Maintenance Requirements: Evaluate the maintenance needs of the gear coupling. Some designs may require more frequent maintenance than others. For applications where regular maintenance is challenging, consider maintenance-free gear coupling options.
  7. Check Industry Standards and Certifications: Ensure that the selected gear coupling meets relevant industry standards and certifications to guarantee quality and safety.
  8. Consult with Experts: If needed, seek guidance from coupling manufacturers or engineering experts who can provide valuable insights and recommendations based on their experience and expertise.

By carefully considering these factors and understanding the specific demands of the application, you can select the most suitable gear coupling that will provide reliable and efficient power transmission while minimizing the risk of premature failure or downtime.

China Professional Custom Precision Machining Fabrication Machinery Parts Core Air Shaft Gear Pin Coupling  gear couplingChina Professional Custom Precision Machining Fabrication Machinery Parts Core Air Shaft Gear Pin Coupling  gear coupling
editor by CX 2023-12-08

China Customized ODM/OEM CNC Machining High Precision Couplings Pin Shaft in Stainless Steel for Tools Factory Price cast of coupling

Solution Description

You can kindly uncover the specification information below:

HangZhou Mastery Machinery Technologies Co., LTD helps producers and makes satisfy their machinery elements by precision production. Substantial precision equipment goods like the shaft, worm screw, bushing……Our items are utilized widely in electronic motors, the major shaft of the engine, the transmission shaft in the gearbox, couplers, printers, pumps, drones, and so on. They cater to different industries, such as automotive, industrial, electricity equipment, garden equipment, health care, sensible home, and so on.

Mastery caters to the industrial business by supplying substantial-degree Cardan shafts, pump shafts, and a bushing that arrive in distinct measurements ranging from diameter 3mm-50mm. Our items are especially formulated for transmissions, robots, gearboxes, industrial supporters, and drones, and so forth.

Mastery manufacturing facility presently has far more than 100 major creation tools this kind of as CNC lathe, CNC machining centre, CAM Computerized Lathe, grinding machine, hobbing machine, etc. The generation capability can be up to 5-micron mechanical tolerance precision, automated wiring equipment processing selection masking 3mm-50mm diameter bar.

Key Specifications:

Identify Shaft/Motor Shaft/Push Shaft/Gear Shaft/Pump Shaft/Worm Screw/Worm Gear/Bushing/Ring/Joint/Pin
Content 40Cr/35C/GB45/70Cr/40CrMo
Method Machining/Lathing/Milling/Drilling/Grinding/Sharpening
Dimension 2-400mm(Customized)
Diameter φ4.5(Custom-made)
Diameter Tolerance ±0.02mm
Roundness .01mm
Roughness Ra0.4
Straightness .01mm
Hardness Tailored
Size 15mm(Customized)
Warmth Therapy Personalized
Surface treatment method Coating/Ni plating/Zn plating/QPQ/Carbonization/Quenching/Black Remedy/Steaming Remedy/Nitrocarburizing/Carbonitriding

High quality Administration:

  • Uncooked Materials Top quality Manage: Chemical Composition Analysis, Mechanical Performance Examination, ROHS, and Mechanical Dimension Check
  • Manufacturing Approach Good quality Manage: Entire-measurement inspection for the 1st element, Essential dimensions approach inspection, SPC method checking
  • Lab ability: CMM, OGP, XRF, Roughness meter, Profiler, Computerized optical inspector
  • Quality system: ISO9001, IATF 16949, ISO14001
  • Eco-Friendly: ROHS, Get to.

Packaging and Delivery:  

All through the entire method of our source chain administration, consistent on-time shipping is important and extremely essential for the achievement of our business.

Mastery makes use of a number of different transport approaches that are comprehensive underneath:

For Samples/Tiny Q’ty: By Convey Services or Air Fright.

For Formal Purchase: By Sea or by air in accordance to your requirement.

 

Mastery Providers:

  • One-Cease answer from concept to product/ODM&OEM acceptable
  • Personal investigation and sourcing/getting tasks
  • Specific supplier management/development, on-website high quality examine initiatives
  • Muti-types/small batch/customization/demo order are acceptable
  • Overall flexibility on amount/Quick samples
  • Forecast and raw materials planning in advance are negotiable
  • Quick quotes and quick responses

Standard Parameters:

If you are seeking for a dependable equipment product associate, you can count on Mastery. Function with us and enable us help you grow your enterprise utilizing our customizable and affordable products.

US $0.01-2.89
/ Piece
|
500 Pieces

(Min. Order)

###

Standard Or Nonstandard: Nonstandard
Shaft Hole: 8-24
Torque: 50-70N.M
Bore Diameter: 19mm
Speed: 7000r/M
Structure: Flexible

###

Customization:

###

Name Shaft/Motor Shaft/Drive Shaft/Gear Shaft/Pump Shaft/Worm Screw/Worm Gear/Bushing/Ring/Joint/Pin
Material 40Cr/35C/GB45/70Cr/40CrMo
Process Machining/Lathing/Milling/Drilling/Grinding/Polishing
Size 2-400mm(Customized)
Diameter φ4.5(Customized)
Diameter Tolerance ±0.02mm
Roundness 0.01mm
Roughness Ra0.4
Straightness 0.01mm
Hardness Customized
Length 15mm(Customized)
Heat Treatment Customized
Surface treatment Coating/Ni plating/Zn plating/QPQ/Carbonization/Quenching/Black Treatment/Steaming Treatment/Nitrocarburizing/Carbonitriding
US $0.01-2.89
/ Piece
|
500 Pieces

(Min. Order)

###

Standard Or Nonstandard: Nonstandard
Shaft Hole: 8-24
Torque: 50-70N.M
Bore Diameter: 19mm
Speed: 7000r/M
Structure: Flexible

###

Customization:

###

Name Shaft/Motor Shaft/Drive Shaft/Gear Shaft/Pump Shaft/Worm Screw/Worm Gear/Bushing/Ring/Joint/Pin
Material 40Cr/35C/GB45/70Cr/40CrMo
Process Machining/Lathing/Milling/Drilling/Grinding/Polishing
Size 2-400mm(Customized)
Diameter φ4.5(Customized)
Diameter Tolerance ±0.02mm
Roundness 0.01mm
Roughness Ra0.4
Straightness 0.01mm
Hardness Customized
Length 15mm(Customized)
Heat Treatment Customized
Surface treatment Coating/Ni plating/Zn plating/QPQ/Carbonization/Quenching/Black Treatment/Steaming Treatment/Nitrocarburizing/Carbonitriding

Functions and Modifications of Couplings

A coupling is a mechanical device that connects two shafts and transmits power. Its main purpose is to join two rotating pieces of equipment together, and it can also be used to allow some end movement or misalignment. There are many different types of couplings, each serving a specific purpose.

Functions

Functions of coupling are useful tools to study the dynamical interaction of systems. These functions have a wide range of applications, ranging from electrochemical processes to climate processes. The research being conducted on these functions is highly interdisciplinary, and experts from different fields are contributing to this issue. As such, this issue will be of interest to scientists and engineers in many fields, including electrical engineering, physics, and mathematics.
To ensure the proper coupling of data, coupling software must perform many essential functions. These include time interpolation and timing, and data exchange between the appropriate nodes. It should also guarantee that the time step of each model is divisible by the data exchange interval. This will ensure that the data exchange occurs at the proper times.
In addition to transferring power, couplings are also used in machinery. In general, couplings are used to join two rotating pieces. However, they can also have other functions, including compensating for misalignment, dampening axial motion, and absorbing shock. These functions determine the coupling type required.
The coupling strength can also be varied. For example, the strength of the coupling can change from negative to positive. This can affect the mode splitting width. Additionally, coupling strength is affected by fabrication imperfections. The strength of coupling can be controlled with laser non-thermal oxidation and water micro-infiltration, but these methods have limitations and are not reversible. Thus, the precise control of coupling strength remains a major challenge.
gearbox

Applications

Couplings transmit power from a driver to the driven piece of equipment. The driver can be an electric motor, steam turbine, gearbox, fan, or pump. A coupling is often the weak link in a pump assembly, but replacing it is less expensive than replacing a sheared shaft.
Coupling functions have wide applications, including biomedical and electrical engineering. In this book, we review some of the most important developments and applications of coupling functions in these fields. We also discuss the future of the field and the implications of these discoveries. This is a comprehensive review of recent advances in coupling functions, and will help guide future research.
Adaptable couplings are another type of coupling. They are made up of a male and female spline in a polymeric material. They can be mounted using traditional keys, keyways, or taper bushings. For applications that require reversal, however, keyless couplings are preferable. Consider your process speed, maximum load capacity, and torque when choosing an adaptable coupling.
Coupling reactions are also used to make pharmaceutical products. These chemical reactions usually involve the joining of two chemical species. In most cases, a metal catalyst is used. The Ullmann reaction, for instance, is an important example of a hetero-coupling reaction. This reaction involves an organic halide with an organometallic compound. The result is a compound with the general formula R-M-R. Another important coupling reaction involves the Suzuki coupling, which unites two chemical species.
In engineering, couplings are mechanical devices that connect two shafts. Couplings are important because they enable the power to be transmitted from one end to the other without allowing a shaft to separate during operation. They also reduce maintenance time. Proper selection, installation, and maintenance, will reduce the amount of time needed to repair a coupling.
gearbox

Maintenance

Maintenance of couplings is an important part of the lifecycle of your equipment. It’s important to ensure proper alignment and lubrication to keep them running smoothly. Inspecting your equipment for signs of wear can help you identify problems before they cause downtime. For instance, improper alignment can lead to uneven wear of the coupling’s hubs and grids. It can also cause the coupling to bind when you rotate the shaft manually. Proper maintenance will extend the life of your coupling.
Couplings should be inspected frequently and thoroughly. Inspections should go beyond alignment checks to identify problems and recommend appropriate repairs or replacements. Proper lubrication is important to protect the coupling from damage and can be easily identified using thermography or vibration analysis. In addition to lubrication, a coupling that lacks lubrication may require gaskets or sealing rings.
Proper maintenance of couplings will extend the life of the coupling by minimizing the likelihood of breakdowns. Proper maintenance will help you save money and time on repairs. A well-maintained coupling can be a valuable asset for your equipment and can increase productivity. By following the recommendations provided by your manufacturer, you can make sure your equipment is operating at peak performance.
Proper alignment and maintenance are critical for flexible couplings. Proper coupling alignment will maximize the life of your equipment. If you have a poorly aligned coupling, it may cause other components to fail. In some cases, this could result in costly downtime and increased costs for the company.
Proper maintenance of couplings should be done regularly to minimize costs and prevent downtime. Performing periodic inspections and lubrication will help you keep your equipment in top working order. In addition to the alignment and lubrication, you should also inspect the inside components for wear and alignment issues. If your coupling’s lubrication is not sufficient, it may lead to hardening and cracking. In addition, it’s possible to develop leaks that could cause damage.
gearbox

Modifications

The aim of this paper is to investigate the effects of coupling modifications. It shows that such modifications can adversely affect the performance of the coupling mechanism. Moreover, the modifications can be predicted using chemical physics methods. The results presented here are not exhaustive and further research is needed to understand the effects of such coupling modifications.
The modifications to coupling involve nonlinear structural modifications. Four examples of such modifications are presented. Each is illustrated with example applications. Then, the results are verified through experimental and simulated case studies. The proposed methods are applicable to large and complex structures. They are applicable to a variety of engineering systems, including nonlinear systems.
China Customized ODM/OEM CNC Machining High Precision Couplings Pin Shaft in Stainless Steel for Tools Factory Price     cast of couplingChina Customized ODM/OEM CNC Machining High Precision Couplings Pin Shaft in Stainless Steel for Tools Factory Price     cast of coupling
editor by czh 2022-11-27