We – EPG Group the biggest couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828
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Feature set and technical parameters
I. Machine Feature:
1. The total machine adapt PLC controlling print unit and slot phase adjustment, easy to operate and reliable.
2. Whole machine frame and important part are being aging treatment, tempering eliminate the stress of metallic; all of them come from high precision processing center, CNC grinding machining process. All the rollers are high quality steel, high precision Computer dynamic balancing correction of hard chromium plating, surface grinding.
3. The transmission gear adopt 40 CrMin Ti high quality alloy steel which is grinded, and after the heat treatment ,it can up to six precision, Its surface with rockwell hardness HRC58-62, make color more accuracy.
4. Each unit of the machine with EPT separation, and pneumatic locking, pneumatic total lock, to ensure the stability of the unit, and continue ring for caution when machine be separated, to ensure the safety of operating person.
5. The machine with emergency stop switch at front, middle and back section.
6. Every unit of machine with emergency stop switch, so the machine can be stopped between the unit, it can ensure the workers safe (remark: every unit moving is drag by feeder unit)
7. All the machine EPT parts application keyless connecting ring, eliminating the gap generated by the traditional connection, keep the long-term precision of printing chromatic.
8. The machine lubrication system uses a spray automatic lubrication, and with the device impermeable to oil spills institutions.
Main parameter
| type | unit | YK1224 |
| Plate roller dia | mm | ¢405 |
| Plate roller length | mm | 2420 |
| Inner width of machine | mm | 2850 |
| max speed | Ps/min | 150 |
| economic speed | Ps/min | 100 |
| max printing size | Mm | 1200×2400 |
| max feeding paper size | Mm | 1270×2600 |
| skip feed paper size | Mm | 1500×2600 |
| min feeding paper size | Mm | 320×720 |
| board thickness | Mm | 2.5-10mm |
| machine frame thickness | Mm | 60mm |
| topping precision | Mm | ≤±:0.4 |
| slotting precision | Mm | ≤±:1.2 |
| main motor power | KW | 37 |
| max slotting depth | Mm | 320 |
| min slotting distance | Mm | 150 |
feeder
1) The master control panel by the control buttons and touch screen control operation, convenient and reliable.
2) skip feed (with counter).
3) set for counting of paper, showing the production number.
4) The location of left and right bezel control of mechanical power by the ruler display moving distance.
5) The front bezel to manually adjust the gap.
6) 11KW wind turbine, suction feeding, the EPT inverter to adjust the air volume, according to board bending different, so air flow adjustments to ensure smooth paper.
7) The dust removal device and fan brush the surface clean cardboard scraps of paper.
8)Main motor is frequency converting control,it ensures the machine starting/running in smooth condition.Energy saving 30%.
9)Total lock for whole machine ,it can avoid damage by mistake.
10)Corrugated board feeding roller adopt double type rollers structure,upper roller does not broke the strength of corrugated board, more longer service life.
11) sending paper up roll diameter ф149 mm, thick-walled seamless steel pipe, wrapped in plastic wear phase, that is to maintain flexibility and ensure that the surface wear and reduce the squash into the board.
12)front feed under the roller diameter ф159 mm, back feed under diameter ф149 m, quenched and tempered seamless steel grinding the surface of hard chromium plated embossed and treatment. Back feed up roller diameter ф100 mm.
13) The transmission uses two roller drive Oldham Coupling, reducing wear and tear to make the drive more stable.
14) the use of EPT sub-machine fit, with a continuous alarm warning lights the move to ensure the safety of operations.
15) shaft with electromagnetic friction clutch, to prevent malfunction or overload protection of the motor will not burn.
16) feeder, printing department, the Department of cutting EPT automatic zero.
17) Pneumatic chain of devices.
the Department of Printing
1, the print roller
1) The print version of roller with thick outer ф390.6 mm (including plate thickness will be ф405mm)
2) Printing of high quality thick-walled seamless steel roll, surface conditioning, grinding, hard chromium plating. balance correction, smooth operation.
3) hanging tube axis, side lock, so hanging on the bit accurate, convenient and fast.
4) full-groove peg board for hanging bar 10mm.
5) handling print, the foot switch is convenient and flexible EPT control reversing.
2, the embossing roller
1) embossing roller diameter ф188mm.
2) thick-walled seamless steel pipe, surface grinding, hard chromium plating.
3) balance correction, smooth operation.
4) Adjust the gap taken roller to manually adjust the structure, adjust the range of 0-11mm
3, the transfer ink roller
1) roller diameter ф212 mm (line number 180 Line -250 lines).
2) thick-walled seamless steel surface after grinding the surface of ground, pressed textured, hard chrome plating.
3) the same network, even on the ink, printing plates and rubber roller to extend service life.
4) pneumatic feeding system with automatic lifting device (network printing and print exposure roll down, stop printing, anilox roller and plate separation increased).
5) The roller gap structure manually adjust the range of 0-11mm.
4, uniform ink rubber rollers
1) uniform ink rubber roller diameter ф208.28 mm.
2) High quality seamless steel pipe wrapped durable, corrosion resistant, wear-resistant rubber.
3) special high rubber roller grinding, diameter 1.6-1.8 mm, transfer ink effect.
4) rubber roller gap adjustment lock structure by hand, adjust the range of 0-11 mm.
5, Phase adjustment
1) The planetary gear structure.
2) printing phase digitally controlled by computer and EPT adjustment of 360 ° (run, stop can be adjusted.) the accuracy is 0.15mm.
3) print roller bits used to adjust the frequency control. Zero and the adjusted version of fast, high precision tune version.
4) the use of EPT mechanical horizontal adjustment phase, the control of ± 5 mm.
5) The whole auto-zero in each group, the accuracy is0.5mm, and then automatically adjusts the phase, try one, and then enter the number of fine-tuning, greatly reducing the waste of cardboard
6, ink loop structure
1) pneumatic diaphragm pump for ink stability, operation and maintenance simple.
2) The ink filter, filter impurities.
7, the printing phase fixtures
1) Electromagnetic clutch brake type brake mechanism, when the unit adjusting the phase separation, the brake mechanism limits gears to keep the original tooth position of fixed points.
2) The impression of power transmission roller type transmission using cross slide to reduce wear and tear transmission more stable
Slotting part
1>. Slots axles
(1) Slot knife width is 7mm, the T10A tool steel is grinded after the heat treatment, the cutting edge is sharp.
(2) Box height is adjusted synchronically by hand.cutting time of changing order, highly effective and quick.
(3) Phase adjustment can be done by hand.
stacking machine
1) The paper can then manually adjust automatically.
2) splicing speed and feed speed is synchronization, then the paper speed can be adjusted independently
3) The stack height of 1700 mm
4) bed units lifting strength chain drive.
5) The splicing platform equipped with anti-fall device to ensure operator safety.
6) take action paper hanging pressure plates stacked in cardboard to a certain height, then lift up out of cardboard board automatically.
7) plane wrinkle belt, to prevent the cardboard down.
8) received a separate paper to adjust the belt tension arm, without the belt length limit.
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The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed EPT parts contained herein are not sponsored, approved, or manufactured by the OEM.
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