Product Description
| Product Name | Cardan Shaft |
| Product Model | SWC-I75A-335+40 |
| Main Material | 35CrMo or 45# Steel |
| Nominal Torque | 500 N.M |
| Normal Length | 335 mm |
| Length Compensation | 40 mm |
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How Does a Gear Coupling Handle Angular, Parallel, and Axial Misalignment?
Gear couplings are designed to handle various types of misalignment, including angular, parallel, and axial misalignment. Here’s how they handle each type:
- Angular Misalignment: Angular misalignment occurs when the two connected shafts are not collinear and form an angle with each other. Gear couplings can accommodate angular misalignment due to the flexibility of their gear teeth. The gear teeth allow a slight angular movement between the shafts without causing significant stress on the coupling.
- Parallel Misalignment: Parallel misalignment occurs when the two connected shafts are offset along their axis but remain parallel to each other. Gear couplings can handle parallel misalignment to some extent due to the slight axial movement allowed by the gear teeth. However, for larger parallel misalignments, special gear couplings with spacer elements or other features may be required.
- Axial Misalignment: Axial misalignment occurs when the two connected shafts are not in the same axial plane and have an offset along their length. Gear couplings can handle a certain degree of axial misalignment because the gear teeth can accommodate small axial movements without causing damage to the coupling or connected equipment.
The ability of gear couplings to handle misalignment is one of their key advantages over other types of couplings. The gear teeth act as flexible elements that can compensate for minor misalignments, reducing the stress and wear on the coupling and the connected equipment. However, it is essential to ensure that the misalignment remains within the allowable limits specified by the coupling manufacturer to maintain optimal performance and reliability.
editor by CX 2024-04-19
China high quality Factory OEM Coupling Barrel-Shaped Type Intermediate Shaft Motor Belt Conveyor Flange Pump Crusher Drum Gear Coupling for Steel Mill gear coupling
Product Description
Factory OEM coupling barrel-shaped type intermediate shaft motor belt conveyor flange pump crusher Drum gear coupling for steel mill
Gear Couplings
Advantage:
1. Widely used in various mechanical and hydraulic fields
2. Low-cost maintenance
3. Compensation for axial, radial and angular misalignment
4. Convenient axial plugging assembly
5. Installed horizontally and vertically without using any social tools.
6. Excellent mechanical properties
7. No brittlement at low temperature
8. Good slippery and frictional properties
9. Exellent electrical insulation
Application:
1. Printing machinery / Packing machinery / Wood-working machinery etc large-scale mechanical equipment
2. Repair replacement
Company Information:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Selection of Gear Couplings for Specific Applications
Choosing the appropriate gear coupling for a specific application involves considering several factors to ensure optimal performance and reliability. Here are the key steps in the selection process:
- Identify Application Requirements: Understand the specific requirements of the application, including the torque and speed requirements, operating conditions, and the amount of angular and axial misalignment expected in the system.
- Calculate Torque and Speed: Determine the required torque and speed ratings for the gear coupling based on the power transmission needs of the application. Consider both peak and continuous torque requirements.
- Consider Misalignment: Evaluate the amount and type of misalignment that the gear coupling needs to accommodate. Different gear coupling designs have varying degrees of misalignment capabilities, so it’s essential to choose one that can handle the expected misalignment in the system.
- Check Space Constraints: Consider the available space for installing the gear coupling. Some applications may have limited space, requiring compact or specially designed couplings to fit properly.
- Assess Environmental Conditions: Determine if the application involves exposure to extreme temperatures, corrosive substances, or other harsh environmental factors. Select a gear coupling made from materials that can withstand the specific environmental conditions.
- Consider Maintenance Requirements: Evaluate the maintenance needs of the gear coupling. Some designs may require more frequent maintenance than others. For applications where regular maintenance is challenging, consider maintenance-free gear coupling options.
- Check Industry Standards and Certifications: Ensure that the selected gear coupling meets relevant industry standards and certifications to guarantee quality and safety.
- Consult with Experts: If needed, seek guidance from coupling manufacturers or engineering experts who can provide valuable insights and recommendations based on their experience and expertise.
By carefully considering these factors and understanding the specific demands of the application, you can select the most suitable gear coupling that will provide reliable and efficient power transmission while minimizing the risk of premature failure or downtime.
editor by CX 2024-04-02
China OEM Standard Drum Gear Coupling Shaft Coupling (GICL) gear coupling
Product Description
Drum Gear Coupling Shaft Coupling (GICL)
Drum type coupling is just flexible coupling, coupling is made within the same number of ring gear and belt tooth flange half couplings and other parts. Divided into straight teeth and drum tooth outside 2 kinds of tooth profile, drum gear coupling Allows a larger angular displacement (as opposed to straight tooth coupling), can improve the tooth contact conditions, improve the ability to transfer torque, prolong service life.
With the radial, axial and angular and axial deviation compensation ability, has the advantages of compact structure, small turning radius, its large carrying capacity, high transmission efficiency, low noise and long maintenance cycle, especially suitable for low speed and heavy load condition, such as metallurgy, mining, lifting, transportation and other industries are also applicable to the drive shaft of petroleum and chemical industry, general machinery and other kinds of machinery.
|
Model |
Tn(N.m) |
[n](r/min) |
d1,d2,dz |
|
D |
C |
C1 |
C2 |
Kg.m2 |
Kg |
|
|
Y |
Z1,J1 |
||||||||||
|
L |
|||||||||||
|
GICL1 |
630 |
7100 |
42 |
– |
125 |
20 |
– |
– |
0.009 |
5.9 |
|
|
52 |
38 |
– |
24 |
||||||||
|
25 28 |
62 |
44 |
10 |
– |
19 |
||||||
|
82 |
60 |
2.5 |
15 |
22 |
|||||||
|
GICL2 |
1120 |
6300 |
25 28 |
62 |
44 |
144 |
10.5 |
– |
29 |
0.02 |
9.7 |
|
82 |
60 |
12.5 |
30 |
||||||||
|
112 |
84 |
2.5 |
13.5 |
28 |
|||||||
|
GICL3 |
2240 |
5900 |
82 |
60 |
174 |
3 |
24.5 |
25 |
0.047 |
17.2 |
|
|
112 |
84 |
17 |
28 |
||||||||
|
60 |
142 |
107 |
35 |
||||||||
|
GICL4 |
3600 |
5400 |
82 |
60 |
196 |
14 |
37 |
32 |
0.091 |
24.9 |
|
|
112 |
84 |
28 |
|||||||||
|
142 |
107 |
3 |
17 |
35 |
|||||||
|
GICL5 |
5000 |
5000 |
112 |
84 |
224 |
3 |
25 |
28 |
0.167 |
38 |
|
|
71 75 |
142 |
107 |
20 |
35 |
|||||||
|
80 |
172 |
132 |
22 |
43 |
|||||||
|
GICL6 |
7100 |
4800 |
112 |
84 |
241 |
6 |
35 |
35 |
0.267 |
48.2 |
|
|
71 75 |
142 |
107 |
20 |
35 |
|||||||
|
172 |
132 |
4 |
22 |
43 |
|||||||
|
GICL7 |
10000 |
4500 |
71 75 |
142 |
107 |
260 |
4 |
35 |
35 |
0.453 |
68.9 |
|
172 |
132 |
22 |
43 |
||||||||
|
100 |
212 |
167 |
48 |
||||||||
|
GICL8 |
14000 |
4000 |
142 |
107 |
282 |
5 |
35 |
35 |
0.646 |
83.3 |
|
|
172 |
132 |
22 |
43 |
||||||||
|
100 110 |
212 |
167 |
48 |
||||||||
|
GICL9 |
18000 |
3500 |
142 |
107 |
314 |
10 |
45 |
45 |
1.036 |
110 |
|
|
172 |
132 |
||||||||||
|
212 |
167 |
5 |
22 |
43 |
|||||||
|
49 |
|||||||||||
|
GICL10 |
31500 |
3200 |
172 |
132 |
346 |
5 |
43 |
43 |
1.88 |
157 |
|
|
212 |
167 |
22 |
49 |
||||||||
|
130 140 |
252 |
202 |
29 |
54 |
|||||||
|
GICL11 |
40000 |
3000 |
212 |
167 |
380 |
6 |
29 |
49 |
3.28 |
217 |
|
|
252 |
202 |
54 |
|||||||||
|
160 |
302 |
242 |
64 |
||||||||
|
GICL12 |
56000 |
2600 |
120 125 |
212 |
167 |
442 |
6 |
57 |
57 |
5.08 |
305 |
|
252 |
202 |
29 |
55 |
||||||||
|
302 |
242 |
68 |
|||||||||
|
GICL13 |
80000 |
2300 |
140 150 |
252 |
202 |
482 |
7 |
54 |
57 |
10.06 |
419 |
|
302 |
242 |
32 |
70 |
||||||||
|
190 200 |
352 |
282 |
80 |
||||||||
|
GICL14 |
112000 |
2100 |
302 |
242 |
520 |
8 |
42 |
70 |
16.774 |
594 |
|
|
352 |
282 |
32 |
80 |
||||||||
|
GICL15 |
160000 |
1900 |
352 |
282 |
580 |
10 |
34 |
80 |
26.55 |
783 |
|
|
140 150 |
410 |
330 |
38 |
– |
|||||||
|
GICL16 |
250000 |
1600 |
200 220 |
352 |
282 |
680 |
10 |
58 |
80 |
52.22 |
1134 |
|
410 |
330 |
38 |
– |
||||||||
|
280 |
470 |
380 |
38 |
||||||||
|
GICL17 |
280000 |
1500 |
220 |
352 |
282 |
720 |
10 |
74 |
80 |
69 |
1305 |
|
410 |
330 |
||||||||||
|
280 300 |
470 |
380 |
39 |
– |
|||||||
|
GICL18 |
355000 |
1400 |
410 |
330 |
775 |
10 |
46 |
– |
96.16 |
1626 |
|
|
470 |
380 |
41 |
– |
||||||||
|
GICL19 |
450000 |
1300 |
260 |
410 |
330 |
815 |
10 |
67 |
– |
115.6 |
1773 |
|
470 |
380 |
41 |
|||||||||
|
340 |
550 |
450 |
|||||||||
|
GICL20 |
500000 |
1200 |
470 |
380 |
855 |
13 |
44 |
– |
167.41 |
2263 |
|
Detailed Photos
Company Profile
HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
Can Gear Couplings Be Used in Both Horizontal and Vertical Shaft Arrangements?
Yes, gear couplings are versatile and can be used in both horizontal and vertical shaft arrangements.
Horizontal Shaft Arrangements: In horizontal shaft configurations, gear couplings are commonly employed to connect two shafts in-line with each other. The gear coupling’s flexible design accommodates for slight misalignment and torsional movement between the shafts, making it suitable for various industrial applications. These couplings can handle high torque loads and are often used in heavy-duty machinery such as steel rolling mills, mining equipment, and conveyors.
Vertical Shaft Arrangements: Gear couplings are also well-suited for vertical shaft arrangements, where the connected shafts are oriented one above the other. In such cases, gravity can cause additional axial loads on the coupling, which gear couplings are designed to handle. The gear coupling’s capacity to accommodate both angular and axial misalignment is essential in vertical applications, where thermal expansion and contraction may induce relative movement between the shafts.
Whether in horizontal or vertical shaft configurations, gear couplings provide reliable power transmission and are widely used in various industrial settings. However, it is essential to ensure proper alignment and maintenance for optimal performance and to prevent premature wear or failure of the coupling.
editor by CX 2023-12-15
China OEM UL4 Tire Type Shaft Gear Coupling gear coupling
Product Description
UL tyre type shaft coupling
Description of UL tyre type shaft coupling
>Flexible coupling, large damping, large compensation
>Simple structure and convenient assembly
>The tire body is wear-resistant, so it is not necessary to remove it
Dimensions of UL tyre type shaft coupling
Can Gear Couplings Accommodate High Torque and High-Speed Applications?
Yes, gear couplings are well-suited for high torque and high-speed applications in various industries. They are designed to transmit large amounts of torque efficiently while providing torsional rigidity and compensating for misalignment between shafts. The robust construction and unique toothed gear design of gear couplings allow them to handle heavy-duty and demanding operating conditions.
The key factors that enable gear couplings to accommodate high torque and high-speed applications are:
- Sturdy Construction: Gear couplings are typically made from high-quality materials such as steel or alloy, ensuring strength, durability, and the ability to withstand substantial torque loads without failure.
- High Torque Capacity: The toothed gear design of gear couplings allows for a large surface area of contact between the teeth, distributing torque evenly and effectively. This design significantly enhances the coupling’s torque-carrying capacity.
- Torsional Rigidity: Gear couplings offer excellent torsional rigidity, meaning they can resist angular deflection and maintain accurate torque transmission even under heavy loads and at high speeds.
- High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibration and prevent harmful effects on connected equipment, even when operating at high speeds.
- Misalignment Compensation: Gear couplings can accommodate both angular and parallel misalignment between shafts, which is common in high-speed applications where thermal expansion and dynamic forces come into play.
- Lubrication: Proper lubrication is crucial for reducing friction and wear in gear couplings, especially in high-speed applications where heat generation is higher. Lubrication also helps dissipate heat and ensures smooth operation.
Due to their ability to handle high torque and high speeds, gear couplings are commonly used in various industries, including steel, mining, power generation, paper mills, and more. However, it is essential to select the right size and type of gear coupling based on the specific application requirements and operating conditions to ensure optimal performance and reliability.
editor by CX 2023-12-13