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Complete steel drum manufacturing line
I. Raw supplies use/production capability
| Plate thickness (mm) | Finihed drums (pcs/T) | Creation capacity (kg/pc) | |
| 1.two | forty one | 21.five | |
| 1.0B | Up and base handles 1.two | 47 | 19 |
| Drum physique 1. | |||
| 1. | 50 | eighteen | |
| 0.9B | Up and bottom covers 1. | 54 | 16.eight |
| Drum entire body .9 | |||
| 0.9 | 56 | 16.2 | |
| .8 | 97 | ten.28 | |
II. Complete steel drum manufacturing facilities
A. Front segment tools
1. Decolier
2. Hydraulic Up-coiling gadget
3. Hydraulic supporter
4. Side deviation rectifying device
five. Sizing & flattening machine
6. Cutting device – for drum entire body
seven. Reducing equipment – for waste sheet
8. Arch form guiding system
nine. Stac ept vehicle
10. Hydraulic program
11. Electrical manage technique
twelve. Leading & Base go over conveyor unit
1.Hydraulic Up-Coiling Device
a) Up-Coiling Support Platform is for storing metal coil and facillitate Substance Feed Trolley for offering material.
b) Material Feed Trolley is used for carry metal coil.. It is operated with hydraulic program to drive cylinder for
reciprocating linear motion and equipment box to supply steel coil in parallel to the center of uncoiling unit so as to
assure the correcting.
two.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor electricity: 5.0KW
d)Uncoiler ability: 10t
e)Inside diameter: ¢470-520mm, Outdoors diameter: ≤¢1200
f)Machine dimension: 3900x1500x1940(mm), Whole excess weight: 5T
three.Sizing &Flattening Device
Short introduction:7 rollers doing work,servo automated sizing,worm and gear alter the leveled plate thickness.
Perform:The clearances of up and down rollers can be modified by the higher hand-wheel whilst determine can be shown by dial indicator. The operation linear speed is adjusted step-significantly less. It can be controlled by the signal of mid-bridge for high and low speed change.
Principal technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
four. Reducing Equipment
Purpose: Minimize the leveled metal plate into drum body.
Main technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor energy: 3.0KW
d)Chopping capacity:≤20 occasions/min
e)Device size:1800x950x1500(mm),Overall bodyweight: 3T
5.Hydraulic Station
Purpose:Supply oil for the oil cylinder of decoiler, lifting unit,uncoiling supporter,and overturn equipment to make confident stably doing work.
Major technics:
a)Motor electricity:7.5KW
b)Machine size:800x800x1500(mm),Complete bodyweight: .5T
six.Electrical Handle Method
Function: Control the decoiler,flattening device and other front part equipments operating.
B. Cover equipment
one. Best & Base include mould
two. Double loc ept mould
three. 63T urgent machine
4. 160T pressing machine
five. Pre-coiling & Gluing device
one. Best & Bottom protect mould
Quick introduction:Equipped with two sets of 160T urgent machines
Function: Punching the base protect
Major technics:
a)Motor electricity:18.5KW
b)Wor ept capacity:5-26 pcs/min
c)Device dimensions:2185x1420x3070(mm),Whole bodyweight: fourteen.5T
two.Drum Injection Mould
Brief introduction: Equipped with 1 established of 63T urgent equipment
Double punching mould: punch oil filler and breathable mouth of the bottom cover.
Equipment dimension: 710x480x300(mm)
Complete weight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the bottom cover.
Device size: 710x480x300(mm)
Complete excess weight: .5T
Major technics:
a)Motor power: 11KW
b)Device measurement :1800x1232x2550(mm)
c)Complete excess weight: 5.5T
3.Pre-Coiling & Gluing Device
Short introduction: Pre-coiling device for the bottom include, cylinder drive the cam to function, computerized glue- spaying system.It has rewards of security,stablity, clean edging.
Main technics:
a)Equipment size:1600x1400x1350(mm)
b)Complete weight: 4.5T
C. Center area gear
1. Stac ept table
2. Circle-rolling device
3. Seam welding device
4. Edging & Beading device
five. Corrugation (W Rib) device
6. Edge-curling device
seven. Convey unit
eight. Electric management method
nine. Leakage chec ept equipment
one.Circle-rolling Device
Quick introduction:3 rollers operating.
Main technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor energy:1.5KW
e)Device size:2200x750x1300(mm),Whole fat: 1.5T
two.Seaming Machine(BH-150-5Z)
Limited instruction:This computerized seaming machine dismisses the place welding procedure,it is our freshly developed drum seaming machine.All of parts adopts domestic outstanding uncooked substance,cupreous welding rollers.
Main technics:
a)Welding Equipment capacity:150KVA
b)Driving variety: pneumatic
c)Existing: alternating present
d)Frequency variety: higher frequency
e)Wor ept concept : contravariant
three.Edging&Beading Machine
Short introduction:managed by PLC,hydraulic travel
Principal technics:
a)Beading height:≤14mm
b)Drum height:894-905(mm)
c)Hydraulic method strain:8Mpa
d)Air strain:.1Mpa
e)Device measurement:3700x700x1600(mm),Overall fat: 5T
Hydraulic Station:
Principal technics:
a) Device dimensions: 1800x860x1700 (mm)
b) Total excess weight: 1T
c) Motor power: 22KW
four.Corrugation (W rib) Machine
Quick introduction:managed by PLC,hydraulic drive
Main technics:
a)Corrugating peak:≤3mm
b)W rib top:≤9mm
c)Drum peak:884-895(mm)
d)W rib room:280mm
e)Motor electricity:11KW
f)Machine size:4500x650x2100(mm),Overall bodyweight: 7T
Hydraulic station:
a)Equipment dimensions:1800x860x1700(mm)
b)Overall fat: 1T
c)Motor electricity: 7.5KW
five.Edge-Curling Device
Quick introduction:managed by PLC,hydraulic drive,7 levels edge curling.
Major technics:
a)Drum height:886-897(mm)
b)Motor energy:45KW
c)Equipment size:4800x1300x2200(mm),Overall excess weight: 13T
Hydraulic station:
a)Device measurement:1800x860x1700(mm)
b)Whole weight: 1T
c)Motor energy: 7.5KW
six. Leakage Chec ept Device
Brief introduction:Manual/automated manage,pneuma lock.
Major technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum peak:886-897(mm)
c)Strain:.03Mpa
d) Machine dimension:2530x700x1100(mm),Overall excess weight: 2T
7.Multi-area Express Device
Brief introduction:Convey the drum human body to be edged,beaded,Corrugated W rib bolstered and sealed bottom include with PLC managing.
Primary technics:
a) Motor electrical power:4.0KW
b) Machine dimensions:11000x2100x1000(mm)
c) Complete fat: 3T
D. Rear area gear
one. Entrance part trans-line
two. Degreasing & Phosphorization place
three. Washing & Drying area
four. Overturn gear
5. Portray place
6. Entrance drum-separation equipment
7. Drying space after painting
8. Bck drum separation machine
nine. Air cooling program
10. Rear area trans-line
eleven. Electric powered manage system
one. Degreasing & Phosphorization Room
Short introduction: This element is used to transportation the drums,controlled by PLC, adopts spraying system to automated thoroughly clean the coil, phosphorize and washing the grease on the drums. The conveyor unit adopts outstanding metal, inwalls are manufactured of 1mm metal plate.
Main technics:
a)Machine dimension:36000x2110x2060(mm)
b)Whole fat: 30T
2. Washing & Drying Room
Brief introduction:Drying the drinking water on the surface of the drum, managed by PLC.The total device adopts fuel heating products.Fan is mounted on the top of the area, so that scorching and cycling wind can be produced to velocity up the drying.
Principal technics:
a) Motor electrical power:25KW
b) Machine measurement:20000x1920x3600(mm)
c) Whole weight: 25T
3.Portray Area(double shades)
Operate: The conveyor gadget is controlled by PLC, rotating desk make the drums carefully, painting program paint the drums in & exterior with the spray gun. One particular color or numerous can be different. Method of h2o-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Portray gear is made of Chang Jiang.
Major technics:
a) Motor energy: 55KW
b) Machine size: 7400x4990x3600(mm)
c) Total fat: 15T
4.Front Drum Distributor
Function: Transportation the drums to the conveyor line of outdoors portray&stiffening area, the cylinder is controlled by PLC.
Main technics:
a) Motor electricity: 2.0KW
b) Device size: 1500x1050x800(mm)
c) Whole bodyweight: 1T
5.Drying Line after Portray
Purpose: The conveyor unit is managed by PLC, adopts fuel heating inwall of the room is equipped with heating tubes. Admirer is set up on the leading of the room, so that dry the paint.
Major technics:
a) Motor electrical power: 35KW
b) Equipment dimension: 36000x2100x4300(mm)
c) Overall weight: 30T
six.Down-drum Roller Trans-line
Perform: The system transports the dried drums to the ground.
Principal technics:
a) Motor energy: 1.5KW
b) Equipment dimensions:2000x900x800(mm)
c) Complete weight: .3T
7.Overturn Products
Function: Change the condition of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.
Principal technics:
a) Device dimensions: 1400x690x850(mm)
b) Whole fat: .5T
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