Product Description
Torsionally rigid high torque CZPT customized single elastic spacer stainless steel flexible drum disc shaft gear coupling for crane
Metal flex couplings are disc type couplings in which several flexible metallic elements are alternately attached with bolts to opposite flanges. As polymeric elastomer is replaced by metal disc, Metal Flex coupling provides excellent temperature capability without sacrificing angular and axial misalignment. The coupling provides low axial and bending stiffness while possessing high torsional rigidity. The stretched shim pack design of CZPT Metal Flex couplings provides zero backlash. CZPT Metal Flex couplings are available up to 13367 Nm torque with single shim pack (UMK) and double shim pack (UMS) series.
FEATURES
1.Power to weight ratio high
2.Accommodates angular and axial misalignments
3.High temperature application
4.Visual inspection is possible without dismantling equipments
5.Low axial stiffness with high torsional rigidity
6.High-speed capacity
7.Range up to 12000 Nm
8.Added advantage of stretch fitted shim pack
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Material Available |
Stainless Steel:SS201,SS301, SS303, SS304, SS316, SS416 etc. |
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CNC Turning |
φ0.5 – φ300 * 750 mm,+/-0.005 mm |
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CNC Milling |
510 * 1571 * 500 mm(max),+/-0.001 mm-+/-0.005 mm |
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Surface Finish |
Aluminum:Clear Anodized,Color Anodized,Sandblast Anodized,Chemical Film,Brushing,Polishing,Chroming. |
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Drawing Format |
IGS,STP,X_T ,DXF,DWG , Pro/E, PDF |
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Test Equipment |
Measurement instrument, Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. |
Production workshop:
Manufacturer of Couplings, Fluid Coupling, JAW Coupling, can interchange and replacement of lovejoy coupling and so on.
A coupling can interchange and replacement of lovejoy coupling is a device used to connect 2 shafts together at their ends for the purpose of transmitting power. The primary purpose of couplings is to join 2 pieces of rotating equipment while permitting some degree of misalignment or end movement or both. In a more general context, a coupling can also be a mechanical device that serves to connect the ends of adjacent parts or objects. Couplings do not normally allow disconnection of shafts during operation, however there are torque limiting couplings which can slip or disconnect when some torque limit is exceeded. Selection, installation and maintenance of couplings can lead to reduced maintenance time and maintenance cost.
Company information:
Advantages of Using Gear Couplings in Mechanical Systems
Gear couplings offer several advantages that make them a popular choice for connecting shafts in mechanical systems. Some of the key advantages include:
- High Torque Capacity: Gear couplings are designed to handle high torque loads, making them suitable for heavy-duty applications that require efficient power transmission.
- Misalignment Compensation: One of the significant advantages of gear couplings is their ability to accommodate various types of misalignment between the connected shafts, including angular, parallel, and axial misalignments. This flexibility helps reduce stress on the connected equipment and improves overall system performance.
- Shock and Vibration Dampening: The meshing of the gear teeth in a gear coupling provides inherent shock and vibration dampening capabilities. This feature helps protect the connected components from sudden impact loads and reduces wear and tear.
- Compact Design: Gear couplings have a compact design, which allows for easy installation even in tight spaces or limited clearance applications.
- High Reliability: Due to their robust construction and excellent torque transmission capabilities, gear couplings are known for their reliability and durability, ensuring long service life in demanding conditions.
- Easy Maintenance: Gear couplings are relatively easy to maintain. Regular inspection and proper lubrication help ensure smooth operation and extend the coupling’s life span.
- Wide Range of Sizes and Configurations: Gear couplings are available in various sizes and configurations, making it possible to find a suitable coupling for a wide range of applications.
- Suitable for High-Speed Applications: Gear couplings can be designed to handle high rotational speeds, making them suitable for applications where high-speed shaft connections are required.
- Temperature and Environment Tolerance: Gear couplings are often made from materials that can withstand high temperatures and harsh environmental conditions, making them suitable for use in challenging industrial settings.
Overall, gear couplings provide a reliable and efficient means of transmitting power between rotating shafts, particularly in heavy-duty and high-torque applications. Their ability to accommodate misalignment and dampen vibrations helps protect connected equipment and contributes to the smooth operation of mechanical systems.
editor by CX 2023-08-08
China Hot selling Giicl Type Cast Steel Curved Tooth CNC Customizable Forged Steel Flexible Jaw Drive Shaft Pipe Connector Drum Gear Coupling gear coupling
Product Description
GIICL type Cast Steel Curved Tooth flexible drive shaft pipe connector Drum Gear Coupling
This shaft coupling is applicable to connecting 2 horizontal line shafting of coaxial line It has a drumshaped teeth shaft coupling with angular orientation compensation on relative deviation of 2 shafts.Temperature of the operating environment is:-20 ~ +80C.The nominal transmitting torque is0.4-4500KN*m.
Gear Couplings
Features:
Improve the starting capability of electric motor, protect motor against overloading, damp shock, load fluctuation and torsional vibration, and balance and load distribution in case of multimotor drives.
Applications:
Belt conveyers, csraper conveyers, and conveyers of all kinds Bucket elevators, ball mills, hoisters, crushers, excavators, mixers, straighteners, cranes, etc.
We can just upload very limited information about our couplings products here, for more info, please do not hesitate to wrtie to us for catalog and related technic info….
A coupling can interchange and replacement with lovejoy coupling is a device used to connect 2 shafts together at their ends for the purpose of transmitting power. The primary purpose of couplings is to join 2 pieces of rotating equipment while permitting some degree of misalignment or end movement or both. In a more general context, a coupling can also be a mechanical device that serves to connect the ends of adjacent parts or objects. Couplings do not normally allow disconnection of shafts during operation, however there are torque limiting couplings which can slip or disconnect when some torque limit is exceeded. Selection, installation and maintenance of couplings can lead to reduced maintenance time and maintenance cost.
Our Company
Ever-power Group specialist in making all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto shafts, special reducer & related gear components and other related products, sprockets, hydraulic system, vacuum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. furthermore, we can produce customized variators, geared motors, electric motors and other hydraulic products according to customers’ drawings.
We provides a reliable grantee for the product’ s quality by advanced inspection and testing equipment. professional technical team, exquisite processing technology and strict control system.
In recent years, the company has been developing rapidly by its rich experience in production, advanced management system, standardized management system, strong technical force. We always adhere the concept of survival by quality, and development by innovation in science and technology.
Our Group is willing to work with you hand in hand and create brilliance together!
Material available
Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.
Surface treatment
Blacking, galvanization, chroming, electrophoresis, color painting, …
Heat treatment
High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …
Certifications
FAQ:
Q: Are you trading company or manufacturer ?
A: Our group consists in 3 factories and 2 abroad sales corporations.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shippment.
Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.
If you have another question, please feel free to contact us.
Packing & Delivery
Materials Used in Manufacturing Gear Couplings
Gear couplings are designed to transmit torque between shafts while accommodating misalignment. To ensure the durability and reliability of gear couplings, manufacturers use a variety of materials, each with its specific properties. Commonly used materials in manufacturing gear couplings include:
- Steel: Steel is the most widely used material for gear couplings. It offers excellent strength, durability, and resistance to wear and fatigue. Steel gear couplings are suitable for a wide range of applications, including heavy-duty industrial machinery.
- Stainless Steel: Stainless steel is chosen for gear couplings that require resistance to corrosion and high-temperature environments. Stainless steel couplings are commonly used in food processing, pharmaceutical, and chemical industries.
- Alloy Steel: Alloy steel is utilized to enhance specific properties, such as increased strength and improved performance under high loads and extreme conditions. Alloy steel gear couplings are ideal for demanding applications in heavy industries.
- Cast Iron: Cast iron is known for its excellent machinability and good resistance to wear. Cast iron gear couplings are suitable for low to moderate torque applications and can be cost-effective in certain scenarios.
- Non-Metallic Materials: In some cases, non-metallic materials like nylon or urethane may be used for specific gear coupling applications, especially in situations where electrical isolation or chemical resistance is required.
The choice of material depends on the application’s demands, including the torque, speed, environmental conditions, and budget considerations. Gear coupling manufacturers carefully select materials that will provide optimal performance and longevity while meeting the specific requirements of the intended application.
editor by CX 2023-08-04
Drum China jeep zj front drive shaft Brakes for Commercial Vehicles with ce certificate top quality low price
We – EPG Group the most significant agricultural gearbox and pto manufacturing unit in China with five various branches. For far more details: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828
Our manufacturing unit area is more than twenty,000 square meters, EPG has a lot more than 300 workers, the manufacturing facility own complete production, inspection and experimental amenities, EPG is goal to create entire world 1st class items, basing on sophisticated imported CNC machining equipments, highly-proficient technicians and stringent good quality administration. SAIVS obtained ISO 9001, ISO14001, OHSAS18000 and CE certificates.
HangZhou hengyu auto parts co., LTD., founded in 2000, is a production enterprise specialized in r&d, production and sales of various auto parts and industrial valves. Since its establishment, the company has always adhered to the development strategy of both domestic and foreign markets. In the domestic OEM market, the company has become the supplier of sinotruk and Inner Mongolia north Benz heavy duty vehicle co., LTD. In the international market, the company is the supporting manufacturer of ebara machinery, which exports its products to more than 30 countries and regions in Europe, America, Asia and Africa.
The company has passed iso9001:2008 and ISO/ ts16949:2009 quality system certification. Swiss ARL METALANALYZER – IRON + STEEL spectrum analyzer and domestic xxh- 571 5x-ray flaw detector have been introduced to inspect the castings according to the quality control requirements to ensure that the product quality meets the requirements. In the aspect of casting, the company introduced advanced automatic and semi-automatic casting production lines, which greatly improved the quality of casting products. Machining workshop has precision machining center, youxin CNC lathe, CNC milling machine and other equipment dozens of, with strong technical force and perfect detection means, strict quality management, sophisticated processing equipment, to provide customers around the world with quality products.
The company mainly produces ductile iron and gray cast iron two series a dozen kinds of products. Accept non-standard size.
Ductile iron series: production of qt400-15, qt450-10, qt500-7, qt 571 -6, qt600-3 and other material standard products. Main products are brake shoe, the hub brake bottom, ductile iron brake disc, wheel hub, hub brake air chamber bracket, wet brake shell, steering gear housing, clutch pressure plate, brake installation frame, brake caliper, brake caliper bracket, drive the main body, balance shaft shell, rear axle gear box shell, differential shell, gear case, the main reducer shell, pump transmission box, motor connection plate, fan bracket, tin reducer shell, crankcase, clutch shell, gearbox shell, piston castings, guide sleeve, castings, planetary frame castings, balance shaft bracket, gearbox shell, around half shaft casing, plate spring, steel plate lifting lugs, PTO shell casting, steering knuckle, valve.
Gray cast iron series: HT200, HT250, HT300, GG25,G3000 and other materials. The main products are trucks, trailers and engineering vehicles brake drum, brake disc. , as well as four jaw single action chuck, pulley, transfer seat, industrial pump series housing.
Observe: our factory accepts customized non-oem products
