Product Description
High Quality Drum Gear Flexible Shaft Coupling With Intermediate Sleeve
Description:
WGT type drum gear coupling with intermediate sleeve is suitable forconnecting horizontal 2 coaxial transmission shaft systems. The toothpitch is small, the relative radial displacement is small, and the structureis compact. It is allowed to rotate in the CHINAMFG and reverse directions,and either side can also be used as the active input terminal to transmita nominal torque of N.m.
Product paramter:
Length: 122~545mm
Outside diameter: 122~410 mm
Bore:12~260mm
Application:Servo, progressive motor, universal motor connection.
Packing & shipping:
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Advantages of Using Gear Couplings in Mechanical Systems
Gear couplings offer several advantages that make them a popular choice for connecting shafts in mechanical systems. Some of the key advantages include:
- High Torque Capacity: Gear couplings are designed to handle high torque loads, making them suitable for heavy-duty applications that require efficient power transmission.
- Misalignment Compensation: One of the significant advantages of gear couplings is their ability to accommodate various types of misalignment between the connected shafts, including angular, parallel, and axial misalignments. This flexibility helps reduce stress on the connected equipment and improves overall system performance.
- Shock and Vibration Dampening: The meshing of the gear teeth in a gear coupling provides inherent shock and vibration dampening capabilities. This feature helps protect the connected components from sudden impact loads and reduces wear and tear.
- Compact Design: Gear couplings have a compact design, which allows for easy installation even in tight spaces or limited clearance applications.
- High Reliability: Due to their robust construction and excellent torque transmission capabilities, gear couplings are known for their reliability and durability, ensuring long service life in demanding conditions.
- Easy Maintenance: Gear couplings are relatively easy to maintain. Regular inspection and proper lubrication help ensure smooth operation and extend the coupling’s life span.
- Wide Range of Sizes and Configurations: Gear couplings are available in various sizes and configurations, making it possible to find a suitable coupling for a wide range of applications.
- Suitable for High-Speed Applications: Gear couplings can be designed to handle high rotational speeds, making them suitable for applications where high-speed shaft connections are required.
- Temperature and Environment Tolerance: Gear couplings are often made from materials that can withstand high temperatures and harsh environmental conditions, making them suitable for use in challenging industrial settings.
Overall, gear couplings provide a reliable and efficient means of transmitting power between rotating shafts, particularly in heavy-duty and high-torque applications. Their ability to accommodate misalignment and dampen vibrations helps protect connected equipment and contributes to the smooth operation of mechanical systems.
editor by CX 2024-05-02
China Standard Magnetic Gears Without Touch Non-Contact Magnetic Coupling for Conveyor System gear coupling
Product Description
Product Description
The magnetic wheel is a non-contact power transmission device that uses the principle of interaction between the attraction and the repulsion force of the magnet.
The magnetic wheel is a non-contact driven product in the production line of LCD, PDP, PCB, TFT, OLED, SOLAR CELL, etc. in a clean environment that does not allow fine impurities. It can replace mechanical gears driven by friction.
Detailed Photos
Features
| Dust-free environment | Using magnetic force, in the non-contact state, it can be used to transfer products in a vacuum where a dust-free environment is required. |
| Low gas discharge | Large machines into the vacuum machine, in order to reduce gas, according to special surface treatment, can be used in 10-5PA environment |
| Low sound | It has a subwoofer effect unimaginable in previous transmission machines such as gears and conveyor belts. Can provide a clean and tidy production environment. |
| Torque limit function | If the abnormal load is generated, the 2 magnetic gears will rotate separately to achieve the torque limit function. In addition, because of the non-contact environment, no mechanical wear, because the service life is longer than the previous transmission tools such as gears. |
| Reduce cost | Reduce operating costs without replacing parts due to wear and tear. Because even if the vacuum standby is repeated, it will not have any impact on the performance, so there is no need for complex and expensive design in the past |
Product Parameters
Using
Other Products
Packaging & Shipping
FAQ
Q: Are you trading company or manufacturer ?
A: We are manufacturer.
Q: How to order ?
A: Normally you can order our products by using Made-in China platform or contacting representatives by Email.
After we receive your messages, we will help you to choose the right specifications and other inquiries.
Then we will send an proforma invoice to you via mail, it includes details of your order and our bank information.
After we received your payment by TT, we will ship your goods and we will send the invoice, packing list, and the express tracking number via mail.
Q: What is our term of trade ?
A: Usually we use EX WORKS. If you need other term of trade, please let us know.
Q: How to pay ?
A: We accept the payment by T/T (bank transfer) or pay through Made-in China platform.
Please inquire us about the details in advance.
Q: How are you going to deliver our goods ?
A: We can ship your goods either by air express (FedEx, DHL, UPS, TNT etc) or by sea.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Handling Misalignment with Gear Couplings
Gear couplings are designed to accommodate certain degrees of misalignment between shafts, making them suitable for applications where some flexibility is required. They can handle three main types of misalignment:
- Angular Misalignment: This type of misalignment occurs when the axes of the two connected shafts are not parallel but intersect at a small angle. Gear couplings can handle a moderate amount of angular misalignment, typically up to a few degrees, without sacrificing performance.
- Parallel Misalignment: Parallel misalignment refers to a situation where the two connected shafts are offset in parallel but remain parallel to each other. Gear couplings can accommodate a certain amount of parallel misalignment, but it is generally limited to a fraction of the coupling’s overall length.
- Axial Misalignment: Axial misalignment happens when the two shafts are offset along the axis of rotation. Gear couplings can handle limited axial misalignment, but it is essential to ensure that the coupling’s end float or end-play is correctly set to prevent axial loading on connected equipment.
It is important to note that while gear couplings can handle some degree of misalignment, excessive misalignment can lead to premature wear and failure. Regular maintenance and proper installation are crucial to ensuring that gear couplings perform optimally and have a longer service life.
editor by CX 2024-04-24
China Standard Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling gear coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What Is a Gear Coupling and How Does It Work?
A gear coupling is a type of mechanical coupling that connects two shafts together to transmit torque and rotational motion between them. It consists of two gear-like hubs with external teeth that mesh together and transmit torque via the engagement of the teeth. The gear teeth on the hubs allow for high torque transmission and provide flexibility to accommodate misalignments between the shafts.
The working principle of a gear coupling can be summarized as follows:
1. Gear Hubs: A gear coupling consists of two hubs, each attached to the respective shafts that need to be connected. The hubs have external gear teeth that mesh together when the coupling is assembled.
2. Gear Teeth Engagement: When the two gear hubs are brought together during installation, the gear teeth on one hub mesh with the corresponding teeth on the other hub. This meshing creates a strong mechanical connection between the two shafts.
3. Torque Transmission: As the connected shafts rotate, the gear teeth engage and transmit torque from one shaft to the other. The gear coupling can handle high torque loads, making it suitable for heavy-duty applications.
4. Misalignment Compensation: One of the key advantages of a gear coupling is its ability to accommodate various types of misalignment, including angular, parallel, and axial misalignments between the connected shafts. This misalignment compensation helps reduce stress on the connected equipment and prevents premature wear.
5. Lubrication: Gear couplings may require lubrication to reduce friction between the gear teeth and ensure smooth operation. Proper lubrication helps improve the efficiency and longevity of the coupling.
Gear couplings are commonly used in various industrial applications, such as power generation, steel mills, mining, and heavy machinery. They offer high torque capacity, excellent misalignment accommodation, and reliability, making them a preferred choice for transmitting power in demanding environments.
editor by CX 2024-04-23
China Standard Steel Rolling Mill Gear Coupling Factory gear coupling
Product Description
Product Description
In a steel rolling mill, a coupling is a mechanical device used to connect 2 shafts together at their ends for the purpose of transmitting power. In the context of a steel rolling mill, couplings are crucial components that facilitate the transfer of rotational motion and torque from 1 part of the rolling mill machinery to another.
Features
Couplings used in steel rolling mills need to withstand high torque, vibration, and stress, as well as maintain precise alignment between shafts to prevent damage to the equipment and ensure accurate rolling of the steel. They come in various types depending on the specific requirements of the rolling mill, such as gear couplings, universal joints, and disc couplings, among others.
Machinery processing
About us
HangZhou CHINAMFG Industry& Trade Co.,Ltd was founded in 2004, Our company mainly manufacture large OEM machinery parts as per customer’s drawing , Our company focuses on the customized processing of large, heavy, non-standard machinery parts and non-standard complete sets of equipment processing and assembly. For example, large mining equipment spare parts, petrochemical machinery parts, large module gear, gear ring, gear shaft, sprocket, roller, rail wheel, steel sleeve, mold, welding structural parts, and non-standard complete sets of equipment processing and assembly as per customer’s drawing.
Our equipments
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
How Does a Gear Coupling Handle Angular, Parallel, and Axial Misalignment?
Gear couplings are designed to handle various types of misalignment, including angular, parallel, and axial misalignment. Here’s how they handle each type:
- Angular Misalignment: Angular misalignment occurs when the two connected shafts are not collinear and form an angle with each other. Gear couplings can accommodate angular misalignment due to the flexibility of their gear teeth. The gear teeth allow a slight angular movement between the shafts without causing significant stress on the coupling.
- Parallel Misalignment: Parallel misalignment occurs when the two connected shafts are offset along their axis but remain parallel to each other. Gear couplings can handle parallel misalignment to some extent due to the slight axial movement allowed by the gear teeth. However, for larger parallel misalignments, special gear couplings with spacer elements or other features may be required.
- Axial Misalignment: Axial misalignment occurs when the two connected shafts are not in the same axial plane and have an offset along their length. Gear couplings can handle a certain degree of axial misalignment because the gear teeth can accommodate small axial movements without causing damage to the coupling or connected equipment.
The ability of gear couplings to handle misalignment is one of their key advantages over other types of couplings. The gear teeth act as flexible elements that can compensate for minor misalignments, reducing the stress and wear on the coupling and the connected equipment. However, it is essential to ensure that the misalignment remains within the allowable limits specified by the coupling manufacturer to maintain optimal performance and reliability.
editor by CX 2024-04-16
China Standard Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling gear coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Limitations and Disadvantages of Using Gear Couplings
While gear couplings offer many advantages, they also have some limitations and disadvantages that should be considered when selecting coupling solutions for specific applications:
- Cost: Gear couplings can be more expensive compared to other types of couplings, especially when precision machining or specialized materials are required. The initial investment might be higher, but the long-term benefits may outweigh the cost.
- Size and Weight: Gear couplings are generally larger and heavier than some other coupling types. This can impact the overall size and weight of the machinery, which may be a concern in applications with limited space or weight restrictions.
- Maintenance: Gear couplings require regular maintenance, including lubrication and periodic inspection to ensure proper functioning. Neglecting maintenance can lead to premature wear and failure.
- Backlash: Like other gear mechanisms, gear couplings may have some inherent backlash due to the clearance between gear teeth. This slight play can affect precision applications where accurate motion transmission is critical.
- Noise and Vibration: Gear couplings can generate more noise and vibration compared to flexible couplings, especially at higher speeds. This can be a concern in applications that require low-noise operation.
- Misalignment Tolerance: While gear couplings can handle moderate misalignment, they may not be as forgiving as flexible couplings in accommodating significant shaft misalignment.
Despite these limitations, gear couplings remain a popular choice for many applications, particularly in heavy-duty industrial settings where they excel in transmitting high torque and handling demanding conditions. Proper selection, installation, and maintenance can help mitigate some of the disadvantages, making gear couplings a reliable choice for power transmission in various industries.
editor by CX 2024-03-30
China Standard Nl4 Nylon Sleeve Gear Coupling gear coupling
Product Description
NL4 nylon sleeve gear coupling
1. ISO 9001-2000
2. OEM Service
3. Stable quality
4. Applies to flexible drive shaft, allowing a larger axial radial displacement and displacement. 5. Has a simple structure, easy maintenance.
6. Disassembly easy
7. Low noise
8. Transmission efficiency loss, long useful working life.
We can also supply chain coupling, roller chain coupling, rigid couplings, flexible couplings, fcl coupling, flexible rubber fcl coupling, fcl flexible coupling, forged steel fcl coupling, flexible coupling fcl, fcl flexible shaft coupling, jaw coupling, hrc coupling, CHINAMFG coupling, cast steel coupling, aluminum coupling, stainless steel coupling, pin coupling, mh coupling, nm coupling, spacer coupling, taper lock rigid coupling, flange coupling, sleeve coupling, nylon sleeve gear coupling, gear coupling, crc coupling, js coupling
Competitive Advantage:
More than 20 years advanced technology and experience of us will give strong support for the coupling you need. We will understand your need of product quickly, and give quick respond and good service. A lot of cases of our products will show you that it worth your trust.
Under the full quality control system, our products go through the precise product line and strict testing process. We have excellent working flow and standard to ensure stability, products reliable enough for using.
Take our scale economy, raw material superiority, and CHINAMFG for clients to account, our price do have a great competitiveness. They are good value and cost effective than your imagine.
We sincerely hope establishing long and friendly business relations with clients from all over the world. Our goal is not just providing product, but also providing a complete solution including product design, tooling, fabrication and service for our customers to achieve their upmost satisfaction.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Advantages of Using Gear Couplings in Mechanical Systems
Gear couplings offer several advantages that make them a popular choice for connecting shafts in mechanical systems. Some of the key advantages include:
- High Torque Capacity: Gear couplings are designed to handle high torque loads, making them suitable for heavy-duty applications that require efficient power transmission.
- Misalignment Compensation: One of the significant advantages of gear couplings is their ability to accommodate various types of misalignment between the connected shafts, including angular, parallel, and axial misalignments. This flexibility helps reduce stress on the connected equipment and improves overall system performance.
- Shock and Vibration Dampening: The meshing of the gear teeth in a gear coupling provides inherent shock and vibration dampening capabilities. This feature helps protect the connected components from sudden impact loads and reduces wear and tear.
- Compact Design: Gear couplings have a compact design, which allows for easy installation even in tight spaces or limited clearance applications.
- High Reliability: Due to their robust construction and excellent torque transmission capabilities, gear couplings are known for their reliability and durability, ensuring long service life in demanding conditions.
- Easy Maintenance: Gear couplings are relatively easy to maintain. Regular inspection and proper lubrication help ensure smooth operation and extend the coupling’s life span.
- Wide Range of Sizes and Configurations: Gear couplings are available in various sizes and configurations, making it possible to find a suitable coupling for a wide range of applications.
- Suitable for High-Speed Applications: Gear couplings can be designed to handle high rotational speeds, making them suitable for applications where high-speed shaft connections are required.
- Temperature and Environment Tolerance: Gear couplings are often made from materials that can withstand high temperatures and harsh environmental conditions, making them suitable for use in challenging industrial settings.
Overall, gear couplings provide a reliable and efficient means of transmitting power between rotating shafts, particularly in heavy-duty and high-torque applications. Their ability to accommodate misalignment and dampen vibrations helps protect connected equipment and contributes to the smooth operation of mechanical systems.
editor by CX 2024-02-20
China Standard 34CrMo4 Scm430 Scm2 4130 Alloy Steel Forgings Gear Rings Shaft Blanks Oil Well Drill Pipe Couplings gear coupling
Product Description
Product Description
|
Product Name |
FORGING STEEL RING | |||
|
Forging Tolerance |
Construction machinery forging parts forging rings+/-0.1mm |
|||
|
Surface Treatment |
Turning / Machining |
|||
|
Precise Machining |
Mountain Hole/Grease Holes |
|||
|
Precise Turning |
Raceways |
|||
|
Transport Package |
Steel Pallet or Wooden Case by Sea |
|||
Production scenarios
Packaging & Shipping
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory and trading company
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
How Does a Gear Coupling Protect Connected Equipment from Shock Loads and Vibrations?
Gear couplings are designed to provide excellent protection to connected equipment from shock loads and vibrations, making them ideal for use in demanding and heavy-duty applications. The design and features of gear couplings that contribute to this protection include:
- Flexible and Rigid Elements: Gear couplings consist of two hubs with external gears that mesh together. Between these two hubs, there is a center sleeve with internal gear teeth. The center sleeve acts as a flexible element, while the outer hubs act as rigid elements. This combination allows the gear coupling to transmit torque while absorbing and dampening shock loads and vibrations.
- Misalignment Compensation: Gear couplings can accommodate angular, parallel, and axial misalignment between shafts. When the connected equipment experiences misalignment due to dynamic forces or shock loads, the gear coupling can flex and adjust to these changes, preventing excessive stress on the shafts and equipment.
- High Torsional Stiffness: Gear couplings offer high torsional stiffness, meaning they have minimal angular deflection under load. This stiffness helps maintain precise alignment and reduces the likelihood of damage to the connected equipment caused by misalignment-induced vibrations.
- Load Distribution: The toothed gear design of gear couplings ensures a large surface area of contact between the gears. This spreads the torque evenly across the gear teeth, resulting in a uniform distribution of load and reducing the concentration of stress on specific areas.
- Damping Characteristics: The flexible center sleeve in the gear coupling acts as a damping element that absorbs and dissipates vibrations, further protecting the connected equipment from harmful oscillations.
- High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibrations and ensure smooth operation even at high speeds. Proper balancing helps prevent resonances and reduces the impact of shock loads on the connected equipment.
By effectively absorbing and dampening shock loads and vibrations, gear couplings extend the life of the connected equipment and surrounding components, reduce maintenance requirements, and contribute to a more reliable and efficient mechanical system. However, it is essential to select the appropriate size and type of gear coupling based on the specific application and operating conditions to ensure optimal protection and performance.
editor by CX 2024-02-19
China Standard KTR BoWex curved tooth gear couplings M-14C M-19C M-25C M-28C M-32C M-38C M-48C M-65C I-80 I-100 I-125 gear coupling
Product Description
Product Description
. Used in various mechanical engineering and liquid fields
. The combination of Ni and copper materials makes the child feel comfortable
. Can correct axial, radial and angular installation errors
. Axial insertion assembly, very convenient
·The tolerance of the finished hole is in accordance with ISO H7, and the dimensional tolerance of the keyway is in accordance with DIN6885/1 and JS9. There are also tapered holes and inch holes. The commercial package of M…C type is carbon-coated with enhanced performance, low backlash, high torque, and complies with the European EC standard 94/9/EC for explosion-proof hazards (explosion-proof ATEX95).
Product Parameters
Packaging & Shipping
Our Advantages
1. We have over 10 years’ experience.
2. OEM or Non-Standard Bearings: Any requirement for Non-standard bearings is easily fulfilled by us due to our vast knowledge and links in the industry.
3. After Sales Service and Technical Assistance: Our company provides after-sales service and technical assistance as per the customer’s requirements and needs.
4. Quick Delivery: Our company provides just-in-time delivery with our streamlined supply chain.
5.We attend promptly to any customer questions. We believe that if our customers are satisfied then it proves our worth. Our customers are always given quick support.
Please contact us immediately if you have any questions.
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Can Gear Couplings Accommodate High Torque and High-Speed Applications?
Yes, gear couplings are well-suited for high torque and high-speed applications in various industries. They are designed to transmit large amounts of torque efficiently while providing torsional rigidity and compensating for misalignment between shafts. The robust construction and unique toothed gear design of gear couplings allow them to handle heavy-duty and demanding operating conditions.
The key factors that enable gear couplings to accommodate high torque and high-speed applications are:
- Sturdy Construction: Gear couplings are typically made from high-quality materials such as steel or alloy, ensuring strength, durability, and the ability to withstand substantial torque loads without failure.
- High Torque Capacity: The toothed gear design of gear couplings allows for a large surface area of contact between the teeth, distributing torque evenly and effectively. This design significantly enhances the coupling’s torque-carrying capacity.
- Torsional Rigidity: Gear couplings offer excellent torsional rigidity, meaning they can resist angular deflection and maintain accurate torque transmission even under heavy loads and at high speeds.
- High-Speed Balancing: Gear couplings are precisely balanced during manufacturing to minimize vibration and prevent harmful effects on connected equipment, even when operating at high speeds.
- Misalignment Compensation: Gear couplings can accommodate both angular and parallel misalignment between shafts, which is common in high-speed applications where thermal expansion and dynamic forces come into play.
- Lubrication: Proper lubrication is crucial for reducing friction and wear in gear couplings, especially in high-speed applications where heat generation is higher. Lubrication also helps dissipate heat and ensures smooth operation.
Due to their ability to handle high torque and high speeds, gear couplings are commonly used in various industries, including steel, mining, power generation, paper mills, and more. However, it is essential to select the right size and type of gear coupling based on the specific application requirements and operating conditions to ensure optimal performance and reliability.
editor by CX 2024-02-04
China Standard China Factory Price High Quality Wgt Type Drum Gear Coupling Shaft Coupling Flexible Coupling gear coupling
Product Description
China factory price high quality WGT type drum gear coupling
Description:
WGT type drum gear coupling with intermediate sleeve is suitable forconnecting horizontal 2 coaxial transmission shaft systems. The toothpitch is small, the relative radial displacement is small, and the structureis compact. It is allowed to rotate in the CHINAMFG and reverse directions,and either side can also be used as the active input terminal to transmita nominal torque of N.m.
Product paramter:
Length: 122~545mm
Outside diameter: 122~410 mm
Bore:12~260mm
Application:Servo, progressive motor, universal motor connection.
Packing & Delivery:
Inner Packing: PP bag with carton;
Outer Packing: Wooden case;
Shipment: 20-30 days CHINAMFG receiving the deposit.
FAQ:
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 5: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 6: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Selection of Gear Couplings for Specific Applications
Choosing the appropriate gear coupling for a specific application involves considering several factors to ensure optimal performance and reliability. Here are the key steps in the selection process:
- Identify Application Requirements: Understand the specific requirements of the application, including the torque and speed requirements, operating conditions, and the amount of angular and axial misalignment expected in the system.
- Calculate Torque and Speed: Determine the required torque and speed ratings for the gear coupling based on the power transmission needs of the application. Consider both peak and continuous torque requirements.
- Consider Misalignment: Evaluate the amount and type of misalignment that the gear coupling needs to accommodate. Different gear coupling designs have varying degrees of misalignment capabilities, so it’s essential to choose one that can handle the expected misalignment in the system.
- Check Space Constraints: Consider the available space for installing the gear coupling. Some applications may have limited space, requiring compact or specially designed couplings to fit properly.
- Assess Environmental Conditions: Determine if the application involves exposure to extreme temperatures, corrosive substances, or other harsh environmental factors. Select a gear coupling made from materials that can withstand the specific environmental conditions.
- Consider Maintenance Requirements: Evaluate the maintenance needs of the gear coupling. Some designs may require more frequent maintenance than others. For applications where regular maintenance is challenging, consider maintenance-free gear coupling options.
- Check Industry Standards and Certifications: Ensure that the selected gear coupling meets relevant industry standards and certifications to guarantee quality and safety.
- Consult with Experts: If needed, seek guidance from coupling manufacturers or engineering experts who can provide valuable insights and recommendations based on their experience and expertise.
By carefully considering these factors and understanding the specific demands of the application, you can select the most suitable gear coupling that will provide reliable and efficient power transmission while minimizing the risk of premature failure or downtime.
editor by CX 2024-01-25
China Standard Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling gear coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
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Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
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Advantages of Using Gear Couplings in Mechanical Systems
Gear couplings offer several advantages that make them a popular choice for connecting shafts in mechanical systems. Some of the key advantages include:
- High Torque Capacity: Gear couplings are designed to handle high torque loads, making them suitable for heavy-duty applications that require efficient power transmission.
- Misalignment Compensation: One of the significant advantages of gear couplings is their ability to accommodate various types of misalignment between the connected shafts, including angular, parallel, and axial misalignments. This flexibility helps reduce stress on the connected equipment and improves overall system performance.
- Shock and Vibration Dampening: The meshing of the gear teeth in a gear coupling provides inherent shock and vibration dampening capabilities. This feature helps protect the connected components from sudden impact loads and reduces wear and tear.
- Compact Design: Gear couplings have a compact design, which allows for easy installation even in tight spaces or limited clearance applications.
- High Reliability: Due to their robust construction and excellent torque transmission capabilities, gear couplings are known for their reliability and durability, ensuring long service life in demanding conditions.
- Easy Maintenance: Gear couplings are relatively easy to maintain. Regular inspection and proper lubrication help ensure smooth operation and extend the coupling’s life span.
- Wide Range of Sizes and Configurations: Gear couplings are available in various sizes and configurations, making it possible to find a suitable coupling for a wide range of applications.
- Suitable for High-Speed Applications: Gear couplings can be designed to handle high rotational speeds, making them suitable for applications where high-speed shaft connections are required.
- Temperature and Environment Tolerance: Gear couplings are often made from materials that can withstand high temperatures and harsh environmental conditions, making them suitable for use in challenging industrial settings.
Overall, gear couplings provide a reliable and efficient means of transmitting power between rotating shafts, particularly in heavy-duty and high-torque applications. Their ability to accommodate misalignment and dampen vibrations helps protect connected equipment and contributes to the smooth operation of mechanical systems.
editor by CX 2024-01-03