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  • How to find the coaxiality and allowable error value of couplings that are too small

    Time: 2014-11-12 10:12 Author: XINLAN Coupling Click:
    The correct method should take the shaft at one end as the base point. If conditions permit, you can install 2 dial indicators, divided into 4 points, that is, use the dial indicator several times every 90, so that the readings of each angle are consistent, that should be * Excellent alignment method, high precision and controllable
    Install to find 
      The correct way is to do it with a shaft at one end
    As the base point, 2 percent can be installed if conditions permit
    Table, divided into 4 points, that is, every 90 points with a dial indicator
    Time, make the readings of each angle consistent, then it should be
    It is the best centering method, and the accuracy is high, which can be
    Control within 0.02-0.10mm.
    1 Coupling finding is the analysis of the offset situation. When installing a new water pump, for the coupling end face and
    The verticality between the axes can be left unchecked, but
    When installing the water pump, be sure to check carefully and send
    When it is not vertical, adjust the vertical before correcting
    .Under normal circumstances, you may encounter the following four
    种情形。  1)S1=S2,a1=a2 两半靠背轮端面
    Is in the correct position that is both parallel and concentric, this
    The two axes must lie on a straight line. 2) S1=S2, a1 a2 The two halves of the backrest wheel are flat
    Line but the axis is not concentric, then there is between the two axis
    平行的径向位移e=(a2-a1)/2。  3)S1 S2,a1=a2 两半靠背轮端面虽
    Although concentric but not parallel, there is an angular direction between the two axes
    Displacement. 4) S1 S2, a1 a2 The end faces of the two halves of the backrest wheel are both
    Not concentric and not parallel, there is a diameter between the two axes
    The displacement e has an angular displacement.The coupling is in the first situation because we are aligning
    In the state of striving to achieve, and the second, third, fourth
    These states are not correct, we need to adjust
    , Make it reach * kind of situation.When installing the equipment, first put the driven motor (pump)
    Install it so that its axis is in a horizontal position, and then
    Then install the active machine (micromotor), so
    When aligning, you only need to adjust the active machine, that is, in the active
    Add adjustment pads under the feet of the machine (micro motor)
    Face method to adjust. 2. The measurement and adjustment method of the aligning time. The following mainly introduces the two commonly used methods in the maintenance process.
    A kind of measurement adjustment method, according to different measurement tools
    It can be divided into: 1) The use of knife-shaped ruler and feeler gauge to measure the coupling
    Non-concentric and using wedge-shaped gap rail or feeler gauge to measure
    The non-parallelism of the end face of the coupling, this method is suitable
    Low speed and accuracy requirements for elastic connection are not
    High equipment. 2) Use dial indicator and meter frame or special aligner
    Capable of measuring the non-concentricity and non-parallelism of the two couplings
    However, this method is suitable for higher speed and rigidity
    Rotating equipment requiring high connection and precision.Note: 1) When aligning with feeler gauge and knife-shaped gauge, the coupling
    The surface of the radial end face of the device should be flat and smooth.
    Slippery, rust-free, and burr-free. 2) In order to see the light of the knife-shaped ruler, it is best to use
    Use a flashlight. 3) For the final measured value, the ground of the micro motor
    The anchor bolts should be completely tightened without any looseness. 4) When aligning with a special tool, make the same note
    Number, in order to avoid the increase of measurement data error, and should
    Divide the backrest wheel into 4-8 points in order to get
    Accurate data. 5) Make a good record to make an important part of aligning.There are the following methods when adding and adjusting the cushion surface: 1) Direct (sensory) view (experience plus or minus cushion) due to
    In the overhaul, the alignment of some pumps has not been completed.
    All have good conditions and tools, when adjusting
    , The master’s experience will play a big role (
    Every time you add or subtract pads, you should consider the micro-motor bolts
    The tightness and the remaining amount). 2) Calculation method (1) Eliminate the height difference of the coupling first. The motor shaft should be lifted up with a gasket by h. This is the front
    Support A and rear support B should be padded under the seat at the same time h
    . (2) Eliminate the opening of the coupling, add pads of different thicknesses under the A and B bearings respectively
    The pads on the B support should be more than the back of the A support
    .The thickness of the total adjusting shim is: Front support A: 
    h+AC; rear support B: h+BD.Center deviation standard of water pump coupling (unit:
    mm) Rigid and elastic speed 3000 0.02 0.04<3000 0.04 0.06 <1500 0.06 0.08 <750 0.08 0.10 <500 0.10 0.15 End face distance of centrifugal pump coupling Large 8-12mm Medium 6-8mm   

    Small 3-6mm 

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